High capacity xps recycling machine for xps foam board 500kg/h

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1 Unit/Units High capacity xps recycling machine for xps foam board 500kg/h (Min. Order)
Shipping:
Support Sea freight
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Overview
Quick Details
Condition:
New
Application:
Plates
Plastic Processed:
Polystyrene
Model Number:
HS95-250, HS-D85/200
Screw Design:
Double-screw
Place of Origin:
Shanghai, China
Brand Name:
Hansu
Voltage:
380v
Dimension(L*W*H):
(60-80)*12*6m
Weight:
20T
Certification:
CE ISO9001
Foaming agent:
CO2/Ethona/HCFC/DME/Butane/ third add.
Raw material:
PS Granule
Name:
High capacity XPS recycling machine for xps foam board 1000kg/h
After-sales Service Provided:
Engineers available to service machinery overseas
Power(W):
400-500kw
Automatic Grade:
Fully Automatic
Supply Ability
Supply Ability:
10 Unit/Units per Month
Packaging & Delivery
Packaging Details
Nude packaged with wrapping film, or wooden cases, suitable for sea transport, High capacity xps recycling machine for xps foam board 500kg/h
Port
Shanghai,High capacity xps recycling machine for xps foam board 1000kg/h
Lead Time :
Shipped in 90 days after payment
Product Description

High capacity XPS recycling machine for xps foam board 1000kg/h


Specialized in XPS  

Please check the following downstream equipment of XPS recycling machine.

Introduction of XPS foam board production line 

1.Focus on the manufacturing and technology research of complete sets of XPS foamed extrusion line

2.In China we master most advanced CO2 foaming technology for XPS extrusion line, can provide turn-key project solution for domestic and overseas customers.


3.Full automatic control of processing, with stable and efficient productions

Model disctription:

(S - means the 1st stage is single screw extruder, D - means the 1st stage is double screw extruder)

Main extruder
Screw diameter (mm)
Driving motor (kw)
Extrusion capacity (kg/h)
Range of product density (mm)
Thickness range of product (mm)
S90/120
90/120
45/37
150-200
28-36
20-50
S135/150
135/150
75/55
300-400
28-36
20-100
S170/200
170/200
200/90
400-600
28-36
20-100
D65/120
65/120
45/37
150-200
28-36
20-50
D75/150
75/200
110/90
300-400
28-36
20-120
D85/200
85/200
132/90
500-700
28-36
20-150
D95/250
95/250
160/132
700-1000
28-36
20-150

Notes: (1st stage screw Recommend to use double-screw)

Reasons of adopting double-screw :compared with single screw used for 1st stage of extruder, the double screw has more capacity, stable working.

Equipment list 

Required equipment:
1.Material loading and feeding system (Germany brabenda for option)
2.1st stage of parallel double screw extruder
3.Foam agent injection system (Linde or Lewa for option ) 

   Foaming agent : HCFC, R22,R 152a,  DME, Butane Ethanol,CO2. 
4.Screen exchanger
5.2nd stage of single screw extruder
6.Static mixer
7.Die
8.Calibration unit
9.Haul-off unit
10.Cooling conveying roller
11.Edge cutter
12.Main Cross cutter
13.Electric control system ( ABB, SIEMENS, SCHNEIDER Brand)
Optional list
1.Surface planer and groover
2.Longitudinal groover (longitudinal trimming and shiplap, like SL,TG,RC)
3.Cross groover (cross trimming and shiplap)
4.Cooling and turning rack (vertical cooling tower )
5.Packaging machine
6.Automatic packing machine
7.Recyling machine

Related photo of Complete production line for XPS foamed board .

1. Material loading and feeding system

Material loading: Vacuum absorption

Material feeding: Weight-loss type or weight-adding type

Feeding platform: Standard or scutomized.

Feature:  Ensure precise and stable feeding.

2. Foaming agent injection system .

 Advanced CO2 foaming technology system, Linde, LEWA or domestic for option

 For ethonal or HCFC, or DME,  Plunger or diaphragm pump, combined with the flow meter to form a closed loop control system, with good stability of Injection.

 3. Extrusion system.

 1st stage adopts parallel double-screw for bigger capacity and more stable extrusion

  2nd stage adopts single-screw extruder 

 with specially designed cooling system 

4. Slot Die system 

 Core technology for effective forming of the product .

 The following equipment regarded as the downstream equipment of the XPS line. 

Calibration and Haul-off unit.


Cooling conveyor roller .

Embossing Roller unit .

Required to  print the logo or special printing. 

Edge cutter 

.

XPS groove machine /Surface planer and groover 

For producing XPS board with rough surface (removing skin),and with groove. Groove size can be adjusted.


Main cross cutter 


Length-side trimming unit 

For length-side trimming and shiplap (SL,TG,RC)

End-side trimming unit 

For end-side trimming and shiplap (SL,TG,RC)

XPS recycling and granulating machine 

We have the XPS recycling machine from 250kg/h to 1000kg/h for options.!

Electric control system

Easy-operation, with ABB, SIEMENS and Schneider elements.

CO2 foaming support

Material feeding system 

5 components weight-loss type,  guarantee the stability and accuracy of feeding

CO2 injection system

Stable and accurate foaming agent injecting system and core cooling system, and the mixing techniques make the perfect honeycomb cell structure of the XPS plate, with suitable structure of size, uniform distribution.

Optimized design screw structure 

Special temperature control technology, to protect the flame retardants without been destroyed, powerfully ensure the fire-resistant performance.
 Specially designed DIE for CO2 foaming 

 Specially designed according to the character of CO2 foaming.

Our advantages

Only focus on XPS .

Since the establishment of Hansu company, we only focus on the develop and improvement of XPS foaming tehcnology and machinery. 

Care about every Detail 

Good quality depends on every details of the machine. And Good quality machine and technology can guarantee the XPS PRODUCT QUALITY.

Show the running line during your visit

Our brother company-HANSU energy saving company, Can show you our running line at any time during your visit. It can help you know more about working condition of our line.

Technical team for service 

We have a professional team of engineers, can provide you the technolgoy support and after-sale service as you required. 

Our company

1.Our company focused on the foaming technology of XPS production line since 2007. And the first XPS production line with CO2 foaming was successfully developed in 2009 and exported to Turkey. This production line is still well operated.

2. Since 2012, our company (HANSU MACHINERY) been the highly recommended supplier of the international HCFC phaseout program of UN Montreal protocol.

3. Since our company established, we have supplied more than 20 units of XPS production line with CO2 foaming to domestic and overseas market and supplied the whole technical support for our customers. We have gathered a rich experience of the technical processing of the CO2 foaming production line.

4. In order to provide more improvement of the equipment and show our production line and offer comprehensive solutions for the users, the brother company of HANSU MACHINERY, HANSU ENERGY SAVING company for XPS product is established at the beginning of 2016.

Certifications
FAQ
Item
Questions and anwers (For the standard production line)


About the production line
1.  The complete set of production covers an area of (L*W*H)   :   60-80*12*6M,
     We can design according to customer’s workshop.
2. Installed power of production line: 550KW (based on capacity 500-700kg/h)
3. Operating workers: 2-4 workers
About the installation & commissioning
1. Test machines before delivery.
2. After the machines arrive at customer’s workshop, our engineers will come to do installation and commissioning of the equipment.
3.  If conditions of customer's site is ready, normally require 20-25 days for installing and commissioning.
About the after-sale service
1.One year guarantee, supply one year wearing parts and spare parts.
2. Provide technical service at any time during your production.
3. After the guarantee period, we will deliver the spare parts  by DHL.